HomeServicesProcess Safety & EHS Engineering

Capabilities

Process Safety & EHS Engineering

HAZID, HAZOP, SIS/SIL, relief systems, fire safety and audit readiness. We facilitate HAZID and HAZOP from the position of an engineer who has run the systems under scrutiny — and who has been the audited party across the major customer audit frameworks.

Capabilities Operating Experience Engagement Shapes

Capabilities

Each capability is named, scoped and tied to a deliverable.

HAZID Study Facilitation

Direct

Structured guideword-based hazard identification for new projects and existing plants, with risk register development and recommendation tracking.

Deliverable received

OutputHAZID study with risk register and tracked recommendations.

HAZOP Study Facilitation

Direct

HAZOP facilitation for specific process units or full plants, with node identification, deviation analysis and safeguard assessment.

Deliverable received

OutputHAZOP report with action register, safeguard matrix and LOPA preparatory data.

LOPA & SIL Assessment

Direct

Layer of Protection Analysis and Safety Integrity Level assessment per IEC 61511, with independent protection layer enumeration and risk reduction factor calculation.

Deliverable received

OutputLOPA and SIL assessment with SIL target assignment.

Safety Instrumented Systems (SIS) Design

Direct

SIS engineering independent of the BPCS, with SIL-rated sensor and final element selection, logic solver selection and proof test interval definition.

Deliverable received

OutputSIS design with rated elements, logic solver and proof test intervals.

Relief System Sizing

Direct

Pressure relief valve and rupture disc sizing for single-phase, two-phase and reactive systems, per API 520/521 and DIERS methodology.

Deliverable received

OutputRelief system sizing per API 520/521 and DIERS.

Vent & Flare System Design

Direct

Vent and flare header for plants generating routine and emergency vapour releases, with header sizing, knockout drum design and flare tip selection.

Deliverable received

OutputVent and flare system design with knockout drum and flare tip selection.

Fire Safety Engineering

Direct

Fire water system design, sprinkler and deluge selection, fire pump sizing and fire detection, with statutory fire authority coordination.

Deliverable received

OutputFire safety design with fire water, detection and statutory coordination.

Containment Engineering for HPAPI

Direct

Containment engineering for high-potency API and cytotoxic products, including isolator design, glovebox specification and containment-grade ventilation.

Deliverable received

OutputHPAPI containment design with isolators, gloveboxes and ventilation.

Engineering Preparation for Customer Audits

Direct

Audit preparation for GSK, DSM, Lupin, Sandoz, Sun Pharma, Dr. Reddy's and equivalent, with gap closure on engineering deliverables.

Deliverable received

OutputAudit preparation with evidence binder and audit response playbook.

ISO Management System Engineering Support

Direct

Engineering inputs to ISO 9001, ISO 14001 and ISO 45001 implementation and recertification.

Deliverable received

OutputEngineering inputs supporting ISO implementation and recertification.

TFS Audit Engineering Preparation

Direct

Together for Sustainability audit preparation, with energy and water management documentation and sustainability metric calculation.

Deliverable received

OutputTFS audit preparation with sustainability documentation and metrics.

PSM Programme Design

Direct

Management of change systems, pre-startup safety review (PSSR), incident investigation framework and mechanical integrity programmes.

Deliverable received

OutputPSM programme design covering MOC, PSSR, incident investigation and mechanical integrity.

Operating Experience

Customer audit experience from the receiving side — GSK, DSM, Lupin, Sandoz, Sun and Dr. Reddy's profile. ISO 9001 / 14001 / 45001 management system implementation across multiple sites. TFS audit engineering preparation experience.

Typical Engagement Shapes

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